What Is Rapid Prototyping?
Rapid prototyping means making a physical sample of a new product design idea. This is done as a preliminary step towards eventual production, and is most useful when verifying that the finished product will look, feel, and perform as intended. New product developers turn to rapid prototyping for several reasons. They’re used for functional testing, approvals, design iterations, for crowdfunding campaigns, trade show models, and as a bridge to low-volume manufacturing.
Prototypes often inspire re-designs, improvements, and other modifications that may not have been obvious merely from a computer graphic, so in this regard they’re beneficial for optimizing a design before committing resources to larger volumes. In fact, being able to correct design errors early in the development phase can more than compensate for the cost of the prototype itself, so they’re wise investments.
Companies launch multiple products every year, to help them gain attention. Prototypes are the samples of products the companies are going to launch. Rapid prototyping helps in carrying out successful fabrication.
The procedure uses digital 3D designs, and it’s more popularly known as 3D printing. Rapid prototyping helps you implement challenging designs, making it easy to create polymer-based models. This procedure helps create a prototype; thus, you will learn how to evaluate some parts.
A prototype is the primary version of the final product, and it gives you an idea of what the original product looks like. Therefore, a prototype is one of the most important parts of the product designing process and helps develop new products.
The Rapid Prototyping Procedure
First, you need to learn how rapid prototyping works. It’s important to know the cost, time, speed, and fidelity level to ensure you complete the procedure efficiently. RP uses multiple manufacturing technologies, and layered additive manufacturing is one of the most advanced technologies. RP uses casting, molding, extruding, and high-speed machining.
Apart from additive manufacturing, there are other processes to create prototypes. Other processes are:
- The compressive procedure uses a semi-solid or liquid material to give it a tailored shape. Before casting or molding, it’s essential to carry out the process.
- Subtractive is another procedure where the material is carved to give it the perfect shape. This procedure requires force to carve the material.
Overall, you get a clear idea of how experts create prototypes.
How To Choose The Right Rapid Prototyping Technique
The right prototyping method is the one that best fits your budget, the complexity of the part, what you want the prototype to do, and your development timeline. Better prototypes cost more money and take longer to make, but they also more faithfully represent the form, fit, and function of a production part.
The basic questions to ask are these:
- Will the prototype be a static display model?
- Does it need to be fully functional?
- Are there multiple, interconnected parts?
- What is the surface texture and finish?
- What is it made from?
- How important is strength and durability?
- How closely should it match the final production version?
There are many variables to consider and we cannot cover them all here.
Importance of Rapid Prototyping
Nowadays, companies develop new products to stay ahead of the competition. Hence, faster product development is gaining importance, and they must create prototypes. A prototype helps in handling the product development procedure easily. Rapid prototyping is an integral step of the modern product development process.
RP speeds up the product development process and helps validate the design. Thus, the final stage of product verification becomes easier, and you can meet business goals. Ensure you follow the guidelines; thus, you won’t have any difficulty developing a new product.
Advantages Of Rapid Prototyping
How can partnering with JC Rapid to quickly manufacture a prototype help you and your business? Here are a few ways:
- Show your customers and investors a physical model of your product
- Demonstrate the appearance, dimensions, and features of your product
- Test the market with your product before production
- Save time and money by identifying and reducing design flaws
- Improve and streamline the production process
- Create multiple versions with different colors, surface textures, and finishing processes
Managing Product Development Cost
A prototype helps in carrying out the early product development stage efficiently. It saves time and also reduces product development costs. Cost reduction helps your business grow, and it even helps generate more profits. So, you get a good return on investment, and thus you will see how a prototype helps eliminate unwanted expenses.
Thus, you will feel confident in carrying out the product development procedure, and it helps your business promote the best product. In addition, experienced engineers know how to execute rapid prototyping techniques, and it helps companies to produce a perfect product.
JC Rapid is the ideal place to handle rapid prototyping, and here you will meet expert engineers. They will give you consistent results, and the experts know how to implement the prototyping technologies. Thus, they help you develop the product faster. Furthermore, the expert engineers reveal details of the procedure, and you will learn the importance of using prototypes.